Introduction

During the past 40 years, the paint industry has made substantial progress from a traditional small company industry to a technologically sophisticated segment of the chemical branch. The driving forces behind this progress were the increasing demands made on coatings (for example, environmental, durability and functionality), and the fact that the required types of coating could not be developed efficiently by the experimental methods being used.

The segment of the chemical industry concerned with producing coatings and raw materials for coatings is strongly represented in the Netherlands. This puts our country in an excellent position to acquire a permanent leading role in the field of development, production and application of coatings. The PTN (Polymer Technology Netherlands) foundation recognised this potential and also realized that a well-trained workforce was the pre-requisite for gaining and maintaining a strong industry position. That is why the PTN took the initiative in 1992, a unique Coating Technology training programme (CT) was established. The CT programme is based on a compilation of the knowledge and experience gained over the years, both in the paint industry and in the academic world. More than 750 participants have followed the programme since its conception 19 years ago. These participants came from nearly 135 different companies, SME's being increasingly represented. Since last January 2011, the PTN foundation has awarded almost 280 'Coating Technologist' certificates.
The CT programme is organized by PTG/e, who work on assignment for PTN.


Aim and Target Audience


The aim of the CT programme is to efficiently train R&D chemists, physicists and mechanical engineers who work on coatings, and want to advance and increase their knowledge of coatings. The programme is also recommended for participants who have followed a Higher Vocational Training (HBO), and have some years experience in coatings R&D. The emphasis of the programme is to broaden and deepen knowledge and/or to bring the participants up to date on new developments in the field of coatings. Acquiring specific knowledge and skills gives CT participants a better understanding of coating technology in general.

From our participants' reactions, it is clear that these objectives are met, and that there is a definite call from the paint and coatings industry for a 17th CT training. The CT programme will be in English.


Level


The post-graduate Coating Technology training programme is a master's level programme, given by specialists from the paint and coatings industry, and by university lecturers. The programme begins with an introduction to the elements of chemistry and physics that form an essential basis for coating technology. After this introduction, binder chemistry, film formation, paint formulation, paint preparation and paint properties are dealt with in detail. The programme is concluded with a module on present-day properties and applications and programme for characterising coating systems.


Topics and Duration


The total training is given in 19 one-day sessions (approximately 115 hours of lectures), which are given from May 2011 to November 2012. Lectures include demonstrations, visits to companies, workshops, and discussions of books and papers. The programme comprises four modules:
    M1 Introduction to polymer chemistry, polymer physics and colloid systems (5 days)
    M2 Binder chemistry and film formation (5 days)
    M3 Paints: formulation, preparation and properties (4 days)
    M4 Application & Characterization (5 days).
All the lectures are given in English. Due to the new setup it is possible to follow one module, or a selection of modules, instead of all four. The participant will become a 'Coating Technologist' after following the complete programme (four modules) and successfully passing the open book examinations and case study.

Dates and details of the programme are subject to change.
Module(s) will only take place if at least 15 persons have been registered.


References


ADD/Adapt Chemicals - Agfa Gevaert - Air Products - Akrosil Europe - Akzo Nobel Coating Research - Akzo Nobel CR & DeCo - Alabastine Holland - AMP Holland - Anel Assembly Europe - Ankerpoort - Anteryon WaferOptics - Arti-Werk Benelux - Ashland - ATO - Atofina - Avery Dennison - Barent - Baril Coatings - BASF Coatings en Drukinkt - Bedrijfsschap Schildersbedrijven - Beer de, Lakfabrieken - Belgische Landmacht - BMW - Boss Paints - Boxal Nederland - Brenntag Volker - Byk-Cera - Cauwenbergh Van - Cebo Holland - Chugoku Paints - Ciba Geigy - Ciba Specialty Chemicals - Cordis Europe - Corus RD&T - COT - CSK Food Enrichment - Cytec Netherlands - Degussa Colortrend - Dow Corning Europe - Drywood Coatings - DSM NeoResins - DSM Research - DSM Resins - Dupont de Nemours - Eastman - Edilon - Engelhard - Enrichment Technology - Eques Coatings - Eurocol - Evonik Colortrend - Foseco Nederland - Fina Research - FOM Instituut - Forbo - Frencken - Gage Products - GE Plastics - Glaverbel - Grace Coatings - Heijbroek - Heineken R&D - Henkel - Hema - Hercules - Hickson Coatings - Holland Coatings Industries - Hunter Douglas Europe - Huntsman - Illbruck - Intron - Johnson & Matthey - Jotun - Kamper Verf- en Lakfabriek - Kema - KLM - Kodak - Lankhorst- Indutech - Lapinus - Lapinus Fibres - LG.Philips Displays - Loparex - LWB - Macro Coating Industrie - Manders Premier - Marlux - Mearl International - MoTip Dupli - Nederlands Forensisch Instituut - Nuplex Resins - Océ Technologies - Orka Bouwchemie - Penn Color - Philips - Philips Drachten - Philips Lighting - Phycomp - Polytex - PPG - Raychem - Rigo - Rijksuniversiteit - Rijkswaterstaat/Bouwdienst - Robert Bosch Produktie - RWE-DEA - Saint-Gobain Isover - Sara Lee - Schmits International - Scholten Lijmen - Scotts International - Sasol Servo - SES Nederland - Shell - SHR Hout Research - Sibelco - Sigma Coatings (SKRA) - SMC - SPS - Stahl - Stork Screens & Prints - Sun Chemical Pigments - Talens - TataSteel - Techema - Technische Universiteit Delft - Technische Universiteit Eindhoven - Teodur - Tioxide Europe - TNO Industrie en Techniek - Trespa - Tronox Pigments - UCB - Unichema - Union Mini俊e - Unipro - Universiteit Leiden - Universiteit Twente - Urenco - Vaassen Flexible Packaging - Vroomshoop Meubelen - Vescom - Westmin Talc - van Wijhe Verf - Winter- Bouts - Xerox - Yacht - Yamanouchi Europe - Zandleven Coatings



Module 1 Introduction to Polymer Chemistry, Polymer Physics and Colloid Systems

The following topics are covered in this introductory module: introduction to polymer chemistry, polymer physics and emulsion polymerization, and applied colloidal and surface chemistry. The first part of the module is a review of the basic concepts of polymer chemistry and polymer physics. In the second part of the module, the chemical and physical aspects of various systems and surfaces are dealt with. Additionally, attention is paid to the mechanical and visco-elastic properties of polymers in general and cured coatings in particular. Module 1 provides the student with the polymer chemistry and physics basics that are essential for the level of integration required in the interdisciplinary field of coating technology.

Keywords
polymerisation reactions, microstructure, polymer characterisation, polymer solutions, thermodynamics (miscibility and solubility parameters), physical and chemical properties, applied colloid chemistry, mechanical and visco-elastic properties, surface chemistry, DLVO theory, steric stabilisation, inorganic dispersions, coagulation techniques, emulsion stability, molar masses, emulsion(co)polymerisation, core-shell emulsion polymerisation and chemical composition distribution.

Dates: Wednesday
Thursday
Friday
Monday
Tuesday
18 May 2011
19 May 2011
20 May 2011
23 May 2011
24 May 2011
Time: 9.00 - 17.00 hrs
Location Eindhoven
Coordinator: Dr. L.N.I.H. Nelissen Technische Universiteit Eindhoven
Lecturers: Prof.dr. A.M. van Herk
Dr.ir. J.P.A. Heuts
Dr. J. Laven
Prof.dr. E.L.F. Nies
Dr.ir. T.A. Tervoort
Technische Universiteit Eindhoven
Technische Universiteit Eindhoven
Technische Universiteit Eindhoven
Katholieke Universiteit Leuven
ETH Zurich

Books: Before the module begins, participants receive copies of 'Introduction to Polymers' (Young and Lovell). Participants will receive 'Mechanical Properties of Coatings' (Hill) and 'Principles of Instrumental Analysis' (Skoog, Holler en Nieman) on the first day of the module.
Examination: Saturday, 25 June 2011
Re-sit of examination: Saturday, 3 September 2011
Location/time: NH Hotel, Utrecht, 9.30 - 12.30 hrs
Module price: € 1.850 (excluding VAT)
Registration closed


Module 2 Binder Chemistry and Film Formation

One of the most important paint components is the resin or the binder system, as the selection of the binder system greatly influences the properties of the final coating. The coating technologist strives to select or develop resins that exhibit the desired properties in the coating. An important aspect that influences the final coating properties and quality is film formation and this is influenced by the choice of the binder system. Module 2 aims to provide insight into different resin chemistries, selection of the binder system and the chemical physical processes that play a role during film formation.

Keywords
rheology, physical drying, coalescence, film defects, chemical network formation, oxidative drying, resin chemistry, epoxy chemistry, resin dispersions and emulsions, thermosetting resins, (highly) branched polymers, powder coatings, 2-component systems and UV curable resins.

Dates: Wednesday
Thursday
Friday
Monday
Tuesday
16 November 2011
17 November 2011
18 November 2011
21 November 2011
22 November 2011
Time: 9.00 - 17.00 hrs
Location: Regardz Nieuwe Buitensociëteit
DSM Coating Resins
Zwolle
Zwolle
Coordinator: Ir. J.P. Drijfhout DSM Coating Resins
Lecturers: Drs. J. Beetsma
Prof.dr. R. van Benthem
Mrs. Dr. M. Duskova
Drs. R.M.T. Rasing
Dr. H. Groen
Dr. A. Hofland
Ir. L. Molhoek
Drs.ing. A.C.I.A. Peters
Dr. B. Reuvers
Meritus Groep
Technische Universiteit Eindhoven
Acad. of Sc. Czech. Rep.-Prague
Air Products Chemicals Europe
DSM Coating Resins
DSM Coating Resins
DSM Coating Resins
DSM Coating Resins
DSM Coating Resins

Books: On the first day of this module, participants receive a copy of 'Paint Flow and Pigment Dispersion' (Patton).
Examination: Saturday, 10 December 2011
Re-sit of examination: Saturday, 14 January 2012
Location/time: NH Hotel, Utrecht 9.30 - 12.30 hrs
Module price: € 2.100 (excluding VAT)
Registration closed


Module 3 Paints: Formulation, Preparation and Properties

During module 3, the preparation of paint is studied in detail. Important topics discussed are: paint composition, pigments, fillers, additives, paint formulation, equipment and coating properties.

Keywords
optical properties, (in)organic pigments, fillers, (Critical) Pigment Volume Concentration, pigment treatment, dispersion and stabilization of pigments and fillers, flocculation, sedimentation, additives, paint preparation, alkyd paints, waterbased paints, polyurethane paints, anti-fouling, formulations and performance, substrates, high-solids and solvent free, lifecycle assessment, legislation.

Dates: Thursday
Friday
Monday
Tuesday
12 April 2012
13 April 2012
16 April 2012
17 April 2012
Time: 9.00 - 17.30 hrs
Location NH Hotel Utrecht
Coordinator: Drs. J. Beetsma Meritus Groep
Lecturers: Drs. J. Beetsma
Mr. A.H.G. van Engelen
Mr. N. Emmerich
Dr. R. Henning
Ing. G.J. van den Kieboom M.Sc.
Dr. J.W. Klijnstra
Dr. R.J. Murphy
Ing. U. Poth
Dr. W. Scholz
Meritus Groep
AkzoNobel
Omya
BASF
AkzoNobel
TNO Science & Industry
Imperial College London

BYK-Chemie

Books: On the first day of this module, participants receive a copy of 'Paint Flow and Pigment Dispersion' (Patton).
Examination: Saturday, 12 May 2012
Re-sit of examination: Saturday, 9 June 2012
Location/time: NH Hotel, Utrecht 9.30 - 12.30 hrs
Module price: € 1.850 (excluding VAT)
Registration closed


Module 4 Application & Characterization

The module covers the application and characterization of coatings and a broad range of related topics and comprises presentations, demonstrations and a workshop. The module ends with a case study. The following subjects are covered: the importance of correct application, types of substrate, preparation before application, methods of application, drying techniques and finalization. In addition, related topics such as rheology, atomization mechanisms, design of paint ranges, types of industrial paint processing, and aspects of modern paint-type application are covered.
Finally the main goal of the last module of the CT training reviews current methods and techniques used to analyze and characterize paint raw materials as resins, crosslinkers and pigments. The measurement of a number of typical paint and coating properties are presented. Sophisticated techniques as SEM/TEM and AFM are discussed and the applications of these techniques are illustrated. Special attention is paid to characteristics as corrosion, and chemical and physical properties. A separate part is the measurement of the physical and chemical aspects of the weathering of coatings. The use of High Throughput Experimentation in coatings research and development is a new aspect in this module.
The module is closed by a one day application workshop in which the participants can perform themselves spray and brush/roller applications.

Keywords
surface treatment and applications, application techniques, curing processes, spray coatings, spraying and particle size, rheology and applications, brushing, spraying, spraying mechanisms, rolling, waterborne coatings, electrostatic spraying, industrial paint assimilation, coil coats, powder coatings, and electro coats. Instrumental analyses of coating systems, thermal and cure analysis, characterization of wet and dry paints, stress and cure, mechanical and physical properties and chemical resistance of coatings, durability, corrosion and corrosion measurement, morphology (LM, SEM, TEM, AFM).

Dates: Tuesday
Wednesday
Thursday
Tuesday
Wednesday
30 October 2012
31 October 2012
1 November 2012
6 November 2012
7 November 2012
Time: 9.00 - 17.00 hrs
Location AkzoNobel Coatings Sassenheim
Coordinator: Mr. L.G.J. van der Ven Akzo Nobel A&AC
Lecturers: Dr. A.C. de Esteves
Dr. P. Geurink
Ing. R.H.A. Haitsma
Dr. F. Molenaar
Mr. B. den Ouden
Dr. H. Philipsen
Dr. N.A.J.M. Sommerdijk
Dr. T. Straw
Ing. J. Udema
Mr. L.G.J. van der Ven
Dr.ir. H. van der Weijde
Dr. A.C.A. de Wolf
TU/e
Akzo Nobel A&AC
Akzo Nobel A&AC
Akzo Nobel A&AC
AkzoNobel Deco
Resolve
TU/e
AkzoNobel Powder Coatings
AkzoNobel A&AC
AkzoNobel A&AC
TataSteel RD&T
AkzoNobel A&AC

Books: On the first day of this module, participants receive a copy of 'Principles of Instrumental Analysis' (Skoog, Holler en Nieman).
Miscellaneous information: The module includes includes a company visit and on the last day a workshop on the spray application of car refinish coatings and the brush/roller application of decorative paint. This workshop is conducted by application experts of AkzoNobel.

The cost of public transport for the company visits made during this module is included in the price.

Case study: Hand-in December 2012
Module price: € 2.100 (excluding VAT)
Registration

Registration and Prices


You can register for the CT training programme by using the registration form. Module(s) will only take place if at least 15 persons have been registered. The maximum number of participants per module will be determined by the course organization. If too many participants register for a particular module, participants who have either enrolled for more modules, or who have previously taken CT modules have priority. The cost for attending one module is given at the end of each module description. PTN-sponsors receive a 10% discount on the module price.
    NEW: To stimulate participants to attend more modules you will receive an additional discount of 10%. For example, you attended Module 2 and you also will attend Module 3, you will receive for this module a discount of 10%. Later on you decide to attend Module 4, your discount will be 20%, etcetera (if you are PTN-sponsor your total discount will be 30%). The additional discount is only applicable if you enroll each year for at least one module.
The price covers books, lecture notes, lunches, excursions, company visits, and workshops. Evening meals and hotel accommodation are not included in the price.


Payment and Cancellation


Payment: please note our payment term within 30 days, nett, after invoice, regardless you have registered for the complete programme or one module. In case of late payment case, participant can be excluded from the course. In case of late registration for a module, payment is due before the beginning of the module.

Cancellation: If we receive notice in writing of your cancellation eight weeks before the beginning of a module, no cancellation fee will be charged. If we receive notice in writing of cancellation four to eight weeks before the beginning of a module, we are obliged to charge 25% administration costs. If you cancel in writing within the four weeks prior to the first day of the module, you will be charged for the full cost of the training. In this case, however, we would be happy to welcome a colleague who would take your place.


Examinations and Certificate


The first three modules of the training are concluded with an open book examination, and the last module with a case study. If you complete all four modules successfully, you will be awarded the 'Coating Technologist' certificate from the PTN. Participants who have successfully completed individual modules will be awarded the applicable certificate. Participants who choose not to sit the examinations or to do the case study will receive a certificate of attendance.


Organisation
PTG/e BV
Antwoordnummer 10.112
5600 VB Eindhoven

Phone 040 - 247 52 62
Fax 040 - 247 54 30
E-mail: oct@ptn.nu

References/comments


  • My theoretical knowledge has increased tremendously. This has meant that I can approach problems in a more fundamental way. In addition, I now have excellent reference material.
  • The training gives general information about paint and paint application, but it also gives the necessary depth of study in theoretical concepts and mechanisms.
  • The theoretical knowledge obtained has helped me understand coating failures, and has enabled me to find quicker and more effective solutions to problems - no more time-consuming trial and error practices!
  • When you are involved in multi-disciplinary research into the combination of coating and substrate (in my case, wood), this training is extremely suitable for mastering the essentials of coating.
  • By following this short training, I have gained knowledge that would have taken me years of practical experience to attain. This knowledge helps me solve problems encountered during my research into water-based coatings, especially because this training has broadened my knowledge of other coatings (outside my sphere of work).
  • This training provides the 'glue' between practically gained experience and the theoretical basics of coatings.
  • I have applied the knowledge I have gained from this training to a wide range of problems. The theoretical knowledge and the practical examples were of vital importance. In addition, my colleagues, and I consult the CT reference material regularly.
  • In a short time, a good introduction and review of this new field of study.
  • Although not everything in the training was relevant to my field of work, I gained a very good basic knowledge of coating technology.
  • A training in which all facets of coatings are covered in a logical and clear way. A definite must for the 'paint-amateur' who wants to know more.
  • The coating technology training 1) gives an excellent subject review with considerable depth, 2) helps orientation into different coating systems and methods, and 3) is a first-rate opportunity to network with others involved in coating.
  • Interesting and clearly taught material. I've learned some new things, and brushed-up on my existing knowledge.
  • The contact with suppliers, especially of binding agents, and the useful information provided have enabled me to understand technical processes much better.